The Guangdong Hongzhan Dust Test Chamber is primarily used to simulate natural sand and dust environments, testing the dust resistance of various products. In industries such as electronics, automotive, and aerospace, products may face challenges from sand and dust. If a product's dust resistance is inadequate, sand and dust particles can penetrate the equipment, leading to malfunctions, performance degradation, or even damage. Therefore, accurately assessing a product's dust resistance is crucial, and the Guangdong Hongzhan Dust Test Chamber provides a reliable testing platform for companies.
(1) Box structure: combination of robust and durable and sealing
The test chamber is constructed from high-quality stainless steel, which not only provides excellent corrosion resistance and protection against sand and dust erosion but also ensures good sealing to prevent sand and dust leakage, maintaining the stability of the testing environment. The interior is meticulously divided into functional areas such as the sample testing zone, sand and dust circulation duct, heating system, and control system, facilitating both operation and maintenance.
(2) Dust generation system: accurate simulation of dust environment
This is one of the core components of the test chamber. It consists of a sand and dust storage unit, a sand and dust conveying unit, and a sand and dust dispersion unit. The storage unit can hold sand and dust of various sizes and compositions as required by the test. The conveying unit delivers the sand and dust into the test chamber using either a screw conveyor or an air conveying method. The dispersion unit ensures that the conveyed sand and dust is evenly distributed in the air, creating a stable and suitable sand and dust environment for testing, ensuring that each sample is thoroughly tested under uniform conditions.
(3) Air circulation system: create stable dust airflow
The air circulation system consists of a fan, ducts, and an air filter. The fan provides the necessary power to ensure the air circulates within the test chamber. The ducts guide the airflow effectively, ensuring that the air passes through the sand and dust generation system and the sample testing area, allowing the sand and dust to fully contact the samples. The air filter effectively removes sand and dust particles from the circulating air, protecting the fan and other equipment from damage and extending their lifespan.
(4) Control system: intelligent and accurate operation core
The control system employs an advanced programmable logic controller (PLC) and a touch screen interface. Operators can easily set and monitor test parameters, such as temperature, humidity, dust concentration, and wind speed, via the touch screen. It also features automatic adjustment capabilities, allowing it to continuously monitor and precisely adjust the various parameters inside the test chamber according to preset values, ensuring that the testing environment always meets the required standards. Additionally, the control system includes fault alarm and protection functions, which can promptly issue warning signals and take protective measures in case of any abnormal conditions, ensuring the safety of both equipment and personnel.
(5) Complete workflow: efficient and rigorous testing process
During the preparation phase, operators select appropriate sand and dust particles based on the test requirements and place them in the storage device. They then clean and inspect the test chamber and properly position the samples within the testing area. Once the test chamber is activated, the sand and dust generation system begins to operate, conveying and dispersing the sand and dust into the air. The air circulation system ensures a stable flow of sand and dust air. The control system continuously monitors and adjusts various parameters to maintain a stable test environment. During the sample testing phase, the test chamber operates according to the set schedule
When operating a constant temperature and humidity test chamber, it is important to be aware of potential issues during the process and ensure proper operation. Improper handling can easily lead to equipment malfunctions. However, over time, some faults will inevitably occur. In this article, we will discuss several common faults and their solutions.
Fault: If the temperature does not reach the set value during high-temperature testing, the first step is to check the electrical system and troubleshoot each component. If the temperature in the constant temperature and humidity test chamber rises too slowly, check the air circulation system to ensure the adjustment damper is functioning properly. If the temperature rises too quickly, adjust the PID settings. If the temperature rises too quickly and triggers the over-temperature protection, the controller may be faulty; in this case, replace the control panel or solid-state relay.
Fault: If the constant temperature and humidity test chamber fails to meet the low-temperature test requirements, investigate whether the temperature drops very slowly or if it stabilizes at a certain point before rising again. If the temperature drops very slowly, check if the chamber was dried before the low-temperature test to maintain dryness. Ensure the samples are not placed too densely to prevent inadequate air circulation. After ruling out these issues, consider whether the refrigeration system is malfunctioning; in such cases, seek professional repair from the manufacturer.
Fault: If the constant temperature and humidity test chamber malfunctions during operation, with the control panel displaying a fault message and an audio alarm, the operator can refer to the troubleshooting section of the equipment's user manual to identify the type of fault. Professional maintenance personnel should then perform the necessary repairs to ensure the test proceeds smoothly. Other environmental experimental equipment will have other conditions in use, which need to be dealt with according to the current situation.
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